Automatic 20T/H Mango Processing Line High Quality Service
Product description of the mango processing line
The mango processing line can produce everything from fresh mangoes to different types of final products. Popular products such as mango pulp, mango puree, mango concentrated paste, mango sauce, mango juice, and mango beverage processing line, from fresh mango to sterile bags in drums to produce the final product.
The processing line mainly includes fresh mango receiving system, cleaning system, sorting system, pitching system, preheating system, thawing purification system, filter system, concentration system, sterilization system, aseptic filling system. You can then put the sterile bag in a drum to get the final product.
Also, use the mango paste in a sterile drum bag to make fillings for mango juice drinks, sauces, stand-up pouches, metal cans, aluminum cans, PP containers, PET bottles, glass bottles, gable lids, etc. can do.
Gofun can not only provide the tomato processing equipment for the plant but also provide the one-stop solution from A to Z, which includes:
- Technical consultation
- Customized proposal design
- Equipment manufacturing
- Installation commissioning and training at the site
- 1- year after-sales guarantee
- Life-long service
- Package design & Purchasing
Main parameters of the mango production line
| Product name: | One-stop solution for mango processing line |
| Fresh fruit inlet capacity: | 500kg per hour ~ 25 tons per hour, customized |
| Raw material: | Fresh mango |
| End product: | Mango pulp puree, Mango concentrate, Mango sauce, Mango juice, Mango beverage |
| Final product Brix: | 14%~20% |
| Final package: | Aseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic bottle, Glass jar, Gable top carton box, Tetra pack, etc |
| The main material for machines: | Food grade SUS304 or SUS316 |
| Warranty: | 12 months after commissioning |
| Operator needed: | About 10~12 persons |
| Voltage: | 380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country standard) |
| Advantages: | Energy-saving, High efficiency, Water-saving, Stable performance |
Flowchart of tomato paste/ sauce or ketchup processing
FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Final products & Package types for the mango project
Shanghai Gofun machinery company offers all kinds of mango processing line.
The raw material can be fresh mango, mango paste, etc. And the final product can be mango paste, mango sauce, mango juice, mango powder, diced mango, dried mango, etc.
For final package, it can be aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.
Key process of the mango processing line
Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.
1. Discharge platform
When fresh mangoes usually arrive on heavy trucks, it is very difficult to unload by labor. So we design an unloading platform, use a water gun to unload fresh mangoes from the truck, and use water to deliver the fresh mangoes to the processing line. In addition, the unloading platform has another feature that allows you to pre-clean fresh mangoes before processing.
2. Elevator
This machine is used to deliver fresh mango from outside the building to inside.
3. Washing
Before crushing, need to washing fresh fruit carefully. For washing, we can use the bubble washing machine and brush & spray washing machine together. If the washing requirement is high, more stages of washing can be added. Also, for a better cleaning effect, we can add ultrasonic cleaning and ozone cleaning.
4. Sorting
After washing, the surface of the fruit is clean, we can check the situation of all the fruit by human eye, and sort out the bad tomatoes by human.
5. Destoning
The mango pitter runs at a speed of 1470 rpm to shred fresh mango to ensure that all mango pits and peel are completely cleaned, which can greatly reduce waste and improve pulp yield. The cores are shipped off-site and the pulp is pumped to the next step.
6. Preheating
The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.
7. Pulper and refiner
This machine also operates at a speed of 1470 rpm, generating centrifugal force and allowing the product to pass through the sieve and contribute to the finish of the product. And usually we use a double stage of pulper and refiner. The sieve for each stage is different. The first stage has a larger sieve and the second stage has a smaller sieve. The two-step digester to increase the yield of tomato paste can reach 60% to 75%. After thawing, separate the tomato skin and seeds from the tomato paste. The machine operates with high capacity and stable performance. It is easy to use and the sieve can be replaced. Suitable for a variety of fruits such as passion fruit, tomatoes, peaches, apricots, mangoes and apples.
8. Horizontal spiral centrifugal
The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.
9. Sterilizing
Mango pulp puree uses a tube-in-tube sterilizer. Sterilization temperature and retention time are adjustable. In this machine, the tomato paste is heated to a very high temperature of about 115 ° C, held for 30 seconds and then immediately cooled to ambient temperature. In this way, tomato paste testing and nutrients can be protected as much as possible. The entire system employs programmable controls. The operating system uses an image man-machine interface that is suitable for intuitively detecting the operational status of each component of the device.
10. Aseptic Filling
The aseptic filling machine works together with the tube in tube type sterilizer. It’s a closed cycle. Before production, the cycle will be fully sterilized to make sure the aseptic environment. And the filling cavity is also protected by steam to make sure the filling environment is also aseptic. Safety - providing several security methods. Using mirror welding tech to ensure tidy and smooth welding line. Separate control panel. CIP and auto SIP available together with sterilizer. Easy to adjust to match the different volumes and sizes of aseptic bags
11. Storage or go blending
The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.
Our Services for the mango processing line
1. Technical support
2. Marketing suggestion
3. Final packing suggestion and design
4. Factory building and design
After-Sales Service
1. Oversea technical support
2. Oversea equipment maintenance
3. English speaking engineers available to provide technical support
Working video of our mango pulp production line
Product Tags:
|
|
Automatic 20T/H Mango Processing Line Food Grade Aseptic Filling Images
|
