Advanced Manufacturing Technology Mango Production Line One Stop Service
Product description of the mango processing line
Mango processing line can produce from fresh mango to different kinds of the final product. The popular products like mango pulp, mango puree, mango concentrate paste, mango sauce, mango juice, mango beverage processing line, which produce from fresh mango to the final product with the aseptic bag in drum.
The processing line mainly includes fresh mango receiving system, washing system, sorting system, destoning removing system, pre-heating system, pulping and refining system, filtration system, concentrating system, sterilizing system, and aseptic filling system. Then we can get the final products with the aseptic bag in drum.
And the mango paste in the aseptic bag in drum can be further produced to mango juice beverage, sauces and filled in stand-up pouch, Metal can, Aluminum can, PP container, Plastic bottle, Glass jar, Gable top, etc.
Main parameters of the mango production line
| Product name: | One-stop solution for mango processing line |
| Fresh fruit inlet capacity: | 500kg per hour ~ 25 tons per hour, customized |
| Raw material: | Fresh mango |
| End product: | Mango pulp puree, Mango concentrate, Mango sauce, Mango juice, Mango beverage |
| Final product Brix: | 14%~20% |
| Final package: | Aseptic bag, Aluminum can, Stand-up pouch, PP container, Plastic bottle, Glass jar, Gable top carton box, Tetra pack, etc |
| The main material for machines: | Food grade SUS304 or SUS316 |
| Warranty: | 12 months after commissioning |
| Operator needed: | About 10~12 persons |
| Voltage: | 380V 50Hz/ 110V 60Hz/ 415V 50Hz (adjustable to client's country standard) |
| Advantages: | Energy-saving, High efficiency, Water-saving, Stable performance |
Final products & Package types for the mango project
Shanghai Gofun machinery company offers all kinds of mango processing line.
The raw material can be fresh mango, mango paste, etc. And the final product can be mango paste, mango sauce, mango juice, mango powder, diced mango, dried mango, etc.
For final package, it can be aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.
Flowchart of tomato paste/ sauce or ketchup processing
FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Key process of the mango processing line
Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.
1. Discharge platform
When fresh mango comes, normally with big trucks, if discharge by labor, it would be very difficult. So, we design the discharge platform and use water gun to discharge fresh mango from truck, also use water to deliver fresh mango to the processing line. And there is another function of the discharge platform, it can pre-wash fresh mango before processing.
2. Elevator
This machine is used to deliver fresh mango from outside the building to inside.
3. Washing
Before crushing, need to washing fresh fruit carefully. For washing, we can use the bubble washing machine and brush & spray washing machine together. If the washing requirement is high, more stages of washing can be added. Also, for a better cleaning effect, we can add ultrasonic cleaning and ozone cleaning.
4. Sorting
After washing, the surface of the fruit is clean, we can check the situation of all the fruit by human eye, and sort out the bad tomatoes by human.
5. Destoning
The mango destoner is running with speed of 1470 r/min to crush fresh mango to make sure all the mango cores and peals are fully cleaned, which can greatly reduce the waste and improve the pulp yield. The cores will be sent outside factory, and the pulp will be pumped to next step.
6. Preheating
The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.
7. Pulper and refiner
This machine is also running with the speed of 1470 r/min, it causes the centrifugal force and the product will go through screen, which helps to refine the product. And normally we use double stage of pulper and refiner, the screen of each stage is different, for the first stage the screen would be bigger, and for the second stage the screen would be smaller. The double stage pulping machine for tomato pulp yield rate can reach 60%~75%. After pulping, tomato peel and seeds will be separated from tomato pulp. The machine works with high capacity and stable performance; Easy to be operated and change sieves; Suitable for many different kinds of fruits that are including the passion fruit, tomato, peach, apricot, mango, apple and etc.;
8. Horizontal spiral centrifugal
The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.
9. Sterilizing
For mango pulp puree we use the tube in tube type sterilizer for sterilizing. The sterilizing temperature and holding time is adjustable. With this machine, we will heat the tomato paste to a very high temperature around 115℃ holding for 30s and then cooling to ambient temperature immediately. This way also can protect the test and nutrients of tomato paste as much as possible. The whole system adopts programmable control. The operating system adopts the image man-machine interface, which is convenient for intuitively grasping the operating status of each component of the device.
10. Aseptic Filling
The aseptic filling machine works together with the tube in tube type sterilizer. It’s a closed cycle. Before production, the cycle will be fully sterilized to make sure the aseptic environment. And the filling cavity is also protected by steam to make sure the filling environment is also aseptic. Safety - providing several security methods. Using mirror welding tech to ensure tidy and smooth welding line. Separate control panel. CIP and auto SIP available together with sterilizer. Easy to adjust to match the different volumes and sizes of aseptic bags
11. Storage or go blending
The finished product can be stored or used as the raw material to make the tomato sauce or ketchup.
Our Services for the mango processing line
1. Technical support
2. Marketing suggestion
3. Final packing suggestion and design
4. Factory building and design
Working video of our mango pulp production line
Product Tags:
|
|
316 SUS Mango Processing Line 2000T/Day Fruit Processing Line Images
|
